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Topic: Running out of time to figure out Toad wiring - Looking for help (Read 399 times) previous topic - next topic
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Running out of time to figure out Toad wiring - Looking for help
I am picking up a 2006 Jeep Wrangler on Tuesday. I need to install a base plate and a Play and Stay Duo brake system in the next few days before towing across country. I am trying to get the RV wiring done soon! I have a 2012 Rear Kitchen. I have a 4 pin flat connector and a 4 pin round connector. I thought I would add a 6 or 7 pin so I have a wire for the brakes and or a charge line. Does anyone know how I change the 4 pin to a 6 or 7? I was under the RV and about 6 feet back the trailer plug wires meet with another unused 4 pin plug (it only has 3 wires). I used a multimeter and found that the orange wire on this plug has power when the key is on. The other two wires have no power so not sure what that means. To add to my confusion, when I was checking for voltage on the current 4 pin, I couldn't get any voltage for the running lights (two pins had voltage for brakes and turn signals). As I continued to try different pins with the meter, I suddenly lost power to the meter. I was able to turn it back on, but now I have no voltage on any of the 4 pins of the flat connector. I will attach a photo of the wire harness and unused plug that is under the RV.
Any ideas?
/Users/ricklarson/Desktop/IMG_4277.jpg

Rick
2012   27' Rear Kitchen
2006 Jeep Wrangler Unlimited (LJ)
Rick

Re: Running out of time to figure out Toad wiring - Looking for help
Reply #1
Given your urgency, you may wish to invest in a professional installation. While you could do it yourself, the Stay-In-Play Duo is a somewhat complicated and certainly time consuming installation (I’ve done it).  I’ve had good luck calling the manufacturer (SMI-Demco) for referrals to tow equipment installers.

Warren
Warren
2019 MB “Dream Catcher”
Jeep Wrangler JL

Re: Running out of time to figure out Toad wiring - Looking for help
Reply #2
I made a mistake trying to add my photo, so I'll try again.

Rick
2012   27' Rear Kitchen
2006 Jeep Wrangler Unlimited (LJ)
Rick

Re: Running out of time to figure out Toad wiring - Looking for help
Reply #3
Once I pick up the Jeep I will have a week to get everything hooked up. I would love to save the money and do it myself.
2012   27' Rear Kitchen
2006 Jeep Wrangler Unlimited (LJ)
Rick

Re: Running out of time to figure out Toad wiring - Looking for help
Reply #4
Rick, the 4 plug wiring uses one wire for Left turn signal, one for Right turn signal, one for running lights, and one for ground.  Brake lights operate by lighting both turn signal circuits.  I don't know the Stay N Play wiring but my similar US Gear proportional braking uses 2 signal wires.  If you add a trickle charge line, do NOT forget to include the appropriate diode to preserve the flow as from the RV to the TOAD, lest you find yourself trying to charge the rig's battery bank from your TOAD battery.

I see several challenges with installing a 7 pin system.  The connections from the rig to the plug should be fairly simple.  The plug package should include what wire goes where, and the input wires should be easy to identify.  To me, where and how to mount the receiving plug (the TOAD plug) would be a concern.  Then, where and how to run and connect the 7 wires would have me scratching my head.

With the  knowledge I have, I would expect to spend an hour or two to mate the one plug to the rig, with all connections done, the wiring covered in wire loom, and all circuits verified by my multimeter.  I would not even begin the job until I was rock solid certain of all the connections on the TOAD.  Good luck.

Ken F in NM
'08 MB

Re: Running out of time to figure out Toad wiring - Looking for help
Reply #5
Rick,

Since you’re decided to DIY, here are a few thoughts:

1. DIY offers the advantage of knowing the system and hence being better able to diagnose and repair it in future.

2. You do not need a seven pin connector on the coach unless you intend to two a trailer and wish to use one wire for the reverse light. 

3. A six pin connector is useful if you intend to either: a) supply power to an auxiliary towed vehicle battery charger (not necessary for pre-JL Wranglers, I believe), or b) wire a Brake Indicator Light, eg; an in-coach-dash LED powered via a wire run from a brake pedal activation switch, eg; RoadMaster StopLight Switch - https://www.etrailer.com/Tow-Bar-Braking-Systems/Roadmaster/RM-751489.html

3. To Ken’s point, do be sure that your brake/turn-signal wiring installation includes appropriate diodes, eg; BlueOx wiring kit - EZ Light Wiring Harness | Blue Ox | Blue Ox

4. In addition to being a good source for towing equipment, etrailer.com is a great resource for video product reviews and installation tutorials, eg; https://www.etrailer.com/Tow-Bar-Braking-Systems/Demco/SM99251.html

5. Consider soldering and then sealing with heat shrink tube, your wire to wire connections.

Best wishes for a smooth and satisfying installation project...

Warren
Warren
2019 MB “Dream Catcher”
Jeep Wrangler JL

Re: Running out of time to figure out Toad wiring - Looking for help
Reply #6
Rick, a follow up...

I assume you will use 4 wires for the turn, running and braking lighting, as per the 4 pin setup that you have now.  I assume that you will use two additional wires for the Stay N Play braking.  You had mentioned adding a charge line, thus the 7th wire.  This is about that 7th wire, a charge line.

Long runs can really cut into power transmission.  To get from your engine battery to below the chassis is 3 feet (all dimensions approximate).  Then, it will be roughly 26 feet to the back bumper.  Add in 6 feet from the bumper to the connection on the TOAD and you are looking at a run of about 35 feet.  Just off the cuff, I think you will need at least #12 AWG and maybe #10.  You will need an in line fuse near the battery to protect the run.  Some wires can stand being in the open, but some need to be inside wire loom.  Finally, to keep it away from stuff that moves and stuff that gets hot, you will need a lot of cable ties.

Ken F in NM
'08 MB

Re: Running out of time to figure out Toad wiring - Looking for help
Reply #7
Ken and Warren - Thanks for taking the time to give me the helpful detailed information. I appreciate it!
2012   27' Rear Kitchen
2006 Jeep Wrangler Unlimited (LJ)
Rick

Re: Running out of time to figure out Toad wiring - Looking for help
Reply #8
Rick-

For wiring on those connectors, see page 12 of the "Electrical Wiring" section of the 2012 Ford Body Builder Layout Book (link here).

For a 7-pin connector, I elected to install an "RV ProPlug" (link here) on the face of the rear bumper. A picture is here. The wiring comes into the ProPlug from under the bumper.

Mark H.
Former owner, 31-foot gas Class A
Former owner, 1997-8 mid-bath

Re: Running out of time to figure out Toad wiring - Looking for help
Reply #9
Mark H.
Thanks for the information on Ford body builder manuals, I didnt know they existed.  I went over to Ford website and was able to find the manual for my 2003 and it appears that all manuals from 1997-2021 are online. Ford Link

Re: Running out of time to figure out Toad wiring - Looking for help
Reply #10
Yes, thanks for that link!
2003 TK has a new home

Re: Running out of time to figure out Toad wiring - Looking for help
Reply #11
Thanks for that link Mark - it's a great help!
2012   27' Rear Kitchen
2006 Jeep Wrangler Unlimited (LJ)
Rick

Re: Running out of time to figure out Toad wiring - Looking for help
Reply #12
i got the baseplate on and wired, and I finished the Stay-in-Play Duo brake system! It was time consuming but not as hard as I thought. I called Roadmaster and Demco for technical help (a few times!) and received quick helpful advice. I was impressed!
Thank also for everyones helpful responses on this site!
2012   27' Rear Kitchen
2006 Jeep Wrangler Unlimited (LJ)
Rick