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Topic: Awning Repair (Read 18 times) previous topic - next topic
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Awning Repair
Yahoo Message Number: 57340
Hi folks,
 I just wanted to share some experiences about repair of the factory- installed awning since I have not read much about it in this group.
Hopefully someone else will find this information useful at some point, even though I really hope nobody else will experience what we did!

On a recent trip not to far from home, we left the awning out overnight, since it was very calm weather. Well, in the middle of the night a stray thunderstorm, just far enough away not to be heard but close enough to create some strong windgusts woke us quite rudely... The awning was completely flipped up, the rafters bent out of shape and the arms twisted. It took my wife and me with all of our weight on the arms to bring the awning down and try to roll it up.
 Here is the first good news: Even with the rafters severly bent, the awning still fully retracted into the casing. This was a big difference to the other RV's on the campground, who had to disassemble and remove their awnings (theirs looked worse than ours...)

With the help of this group I found the contact phone number for Fiamma here in the U.S. I would suggest the following approach, which worked well for me:
1) Download the exploded drawing of the awning from the Fiamma  website. We have 2001 26.5 MB, that has a 4.0 Awning. Print it out.
2) I unrolled the awning and started taking it apart. In about two  hours I had all damaged pieces removed and marked on the exploded  drawing. At this point, the awning consisted essentially just of the  case attached to the side of the motor home, the roller mechanism  with the fabric and the end piece, so it could be rolled up, but had  no other support.
3) With this information, I was able to call Fiamma and order the  parts that were damaged. Important: The serial number and model are  on one of the rafters, be sure to save this information! The cost  for the rafters and arms came to close to $500 with shipping...
4) Once the parts arrived, I rolled the awning out by about 1 foot  and pulled it up on the roof. This way, the mechanism was fully  exposed without the awning in the way.
5) Using the exploded drawing again, re-attach the rafters. Warning:  They *are* springloaded! (one almost knocked me off the ladder)
6) Once the rafters are fully secured again, I gently lowered the  awning end and fabric on them and full rolled it out.
7) Now, the end of the rafters needs to be slid into the end piece  of the awning again and secured. Carefully roll the awning in to  make sure it will retract. If the rafters are not perfectly in the  right spot, the awning will not fully retract. This can be adjusted  easily, just don't use force...
8) Re-attach the end-caps (the arms attach there, too) and admire
 your work...

All in all, this project took me about 4 hours total, and I am not that technically included. I was able to do most of the work by myself, I only needed help in the dis-assembly process because the parts were so bent... The awning is very well built and actually reasonably easy to work on.

It was a scary experience, but we have our awning back and saved a bundle by doing it by ourselves...

Hopefully this information proves useful to someone...

Jan in Houston 2001 26.5 MB

 
Re: Awning Repair
Reply #1
Yahoo Message Number: 57354
"Jan Hoelterling"  wrote: I just wanted to share some experiences about repair of the factory- installed awning --- Jan, I hope I never have to use your instructions, but thanks for posting -- good information to have.

Joan
2003 TK has a new home