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Questions on upgrades to 12v systems

Hi Everyone!

Needing to replace our house batteries (we were warned about that from the RV inspector after he "tested" them) and thinking of making some selected upgrades at the same time for better battery usage/life. I've read through alot of threads on this topic. I'm listing my plan below so that I can request some advice/shared wisdom in case I've misunderstood or am missing something important etc.

We don’t boondock very much if at all at this point but may in the future -- which I think would require making further upgrades than what I'm listing below (like adding solar). I want to be relatively cost-conscious right now. We mostly stay in state or county parks with shore power -- or sometimes private parks for one-night layovers.

Here's my current plan. I'd be grateful for any feedback/corrections as needed.

1. Replacing the current Trojan T-105s with something equivalent. If I can find those locally, great. If not, probably a "Duracell" branded whatever from Batteries Plus. Costco is 2 hours away, and Sam's has very limited options and they're not much cheaper than BP anyway.

2.  Replace functioning Parallax with PD4645 (without need to upgrade wiring) – reason: allowing me to remain plugged in to shore power in storage without overcharging house batteries.
 -- Anything more powerful than the PD4645 (like a PD4655 or more) would require rewiring (and/or upgrading fuses) to handle current going to the battery, correct?
 -- Should I replace the entire 20-year-old power center (what I mean by that is the breakers and fuse panel etc) AND the perfectly functioning Auto Transfer Switch pre-emptively at the same time?

3.  Replace diode/isolator with Victron Cyrix battery combiner. Reason: hoping this will allow me to maintain charge of starting battery while connected to shore power in storage. (this is the thread where you all discussed this somewhat: Should the battery isolation manager be replaced when updating to lithium?)
 -- This just replaces the blue-finned isolator I have, right?
 -- This doesn’t have an alternator connection, correct? Unlike the isolator? Is that an issue?
 -- What about the threads where people mention replacing the isolator with a mechanical relay? Is that what the Cyrix is?

4.  Adding proper battery monitoring -- something like this: Amazon.com: CDI Electronics SG200 Battery Monitor Kit, 12V-48V : Electronics

Not adding solar (RV has never had solar on it – don’t think they solar-prepped in 2003 either?) or Lithium right now, but happy to replace old/worn/inefficient parts with something generally compatible with solar/lithium upgrades in the future.

Future plans: adding solar, upgrading to Li, replacing a tired fridge with either a 12v compressor fridge or new 2-way (if they will still be making those when it’s time to pull the trigger -- what I'd really like to do is replace circuit and eyebrow boards, and cooling unit to keep the current one going -- it's plastics are fine and it fits the spot).

Thank you for any advice!
Jason

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Jason

2003 Rear Bath
"Razor Crest"
Our first RV, purchased from the original owner 01/2022

Re: Questions on upgrades to 12v systems
Reply #1
Do you have power in storage?

If so, the cheapest way I can think of to keep functional 12v power would be to replace the 2 dead 6v batteries with 1 12v deep cycle and use an external trickle charger (with the converter off) while in storage.    This would get you going for a while until you decide what type of camping you want to do without spending money that you might later decide to upgrade again.

2 new 6V Lead acid batteries and a PD 4645 is a time tested option if you plan to stick with lead acid.  You can add solar on top of that.  Problem is you might regret the expense if you decide to upgrade to Lithium in a year or 2. 

If I was designing a system from scratch, or doing a complete upgrade, it would probably involve high voltage solar with an appropriate MPPT charge controller to step down to 12v, lithium batteries, and an appropriate converter. 

I guess my suggestion is to figure out what the end goal will be before investing too much into a system that you might soon upgrade again.

Rich 

2003 MB

Re: Questions on upgrades to 12v systems
Reply #2
"Needing to replace our house batteries..."

Jason

I would advise 'baby steps'. Your initial *question* is so multifaceted it is difficult to answer! If your intent is to make so many changes all at once your wallet is in for a BIG hit!

Here's what I did, started with one solar panel from the factory, added one more, etc. until today I have 3 one hundred watt panels, all different than the original. Then I dumped the Trojans in favor of two GPL 4CT LifeLine AGMs (Absorbed Glass Matt) for the coach. Oh yes, I also upgraded the Converter one notch. Most of the work was done by AM Solar (Springfield, OR) who possibly did any necessary wiring upgrade. I do mixed camping, on and off the grid. This arrangement has kept me happy for many years.  ;D    ;)
Steve S.
Lazy Bones & Cedar
2004 30'IB (Island Bed)
Yesterday is History, Tomorrow is a Mystery
Live for the day!

 
Re: Questions on upgrades to 12v systems
Reply #3
Thank you Rich and Steve!

I know my post was probably poorly written. I’m sorry for that.

I’m replacing with 2 new 6v lead acid batteries. Setting that aside, I guess what I’m trying to accomplish is keeping those new batteries and the chassis battery healthy during use and while in covered storage.

I’m not planning on adding solar for at least 2 years, but I am hoping these 3 currently planned upgrades would be OK when/if I do add solar: 1) upgrade to PD4645 (IF that’s the max I can do with current wiring — I’ll get a 55 amp or “bigger” one if it’s safe), 2) set up something to keep chassis battery charged while on shore power (amp-L-start or  REPLACE the diode/isolator with that Victron Cyrix thing), 3) getting a real battery monitor.

That’s all based on my reading of posts here. If there’s anything I’m missing, I’d be grateful for any suggestions.

Thanks again!
Jason

Jason

2003 Rear Bath
"Razor Crest"
Our first RV, purchased from the original owner 01/2022

Re: Questions on upgrades to 12v systems
Reply #4

Hi Jason;  One by one: #1)  get two 6 v deep cycle batteries, just like what you have now.  AGM are too expensive. For two AGM, you could go LiFePO4. One of those at 13 Volts, would give you more usable Watts than two AGM's.
      2)  Get a Progressive Dynamics 4655VL with the jumper to upgrade to Li in the future. (the 4675 fans run continuously, maybe you don't want that)  PD 4655VL 55 Amp Converter Upgrade, Optional Remote Pendant  The VL option is fo Li.  It is what I got. Don't get the optional remote. That is for RV's where the converter isn't out in the open.  With a new fuse panel (it comes with that).
I didn't upgrade the wiring. I changed the 50Amp 'breaker' for a 60Amp better unit.  Amazon.com: Young Marine Circuit Breaker for Boat Trolling with Manual...  (some profits from Amazon goes to the LDOG) This breaker has a switch to intentionally disconnect the power if you want.
     3) Leave the blue finned isolator alone.  It is a good unit and works even with a conversion to Lithium. (check Steve out).   Get a Trik-L-Start and hook it up across the isolator. It will charge the chassis battery when plugged into shore power. (it's a trickle charger, not too effective if you are running the generator).. It will not overcharge the chassis battery. The new PD converter (#2 above) has a microprocessor controlled charger with bulk, absorb and float. (and equalize if you want to).  The Trik-L-Start wont work with Lithium,but  an upgraded Amp-L-Start does. Without clips (use the ring terminals) $55 + shipping Mega TRIK-L-START Starting Battery Charger/Maintainer
    General comments.  My original 1999 Dometic still works fine. Leave it alone for now. ( my freezer was two degrees yesterday at Doheny Beach CaSP, not quite leveled, in the full sun.)  While it can fail anytime without much notice at this advanced age, even much newer ones can do that trick also. I think the older ones were built better.  You can cross that bridge when you get to it. 12V motor/compressors may be much better in the future, but you will need LiF batteries and solar for a compressor anyway.
    My '99 TK coach wasn't 'prepped' for solar. But it was easy to put in 3 x 48 Watt panels at 14% efficiency in 2000. Cheaper now, I upgraded to 4 x100 W. and one 50W Renogy panels at 21% efficiency. ($600) And I upgraded from a Solar Boost 2000 (20A) to a Solar Boost 3000 (30A) same size cutout hole/wires.  Both MPPT type.  (thanks to Kent who went to a much bigger solar array and controller.)  I got his used LD supplied controller, and with a little (user) simple reprogramming to a higher voltage for the Lithium batteries in your future.
    The Cyrix is meant for a way to charge the LiF batteries. I wasn't impressed! Just a more involved mechanical relay.   I feel that a better solution is with a Renogy DC to DC converter. 20Amp for your older alternator. It takes whatever the Ford can supply, 8 to 14.8 volts, totally isolated,  and converts it to 14.4 or 14.6 volts with a Lithium battery charge profile. That is: more current measured than voltage determined. It will also work well with your lead acid batteries by DIP switch selection, but it needs an optional temperature probe, that LiF doesn't need.  I have a 60A version that is so far throttled down to 30A by the LC (low current) input.   Amazon.com: Renogy 12V 20A DC to DC On-Board Battery Charger for Flooded,...
   If you do add solar, stay with 12V optimized panels in parallel, mostly to minimize shading problems. Unlike a house everything on an RV is native 12v. operation. Going to higher voltage just involves losses to switch voltage around. Use 10 gauge wiring in parallel into a combiner box. Easy upgrades, etc. 
    I have the BalMar battery meter. (SG-200) Balmar Sg200 Battery Monitor Kit W/Display Shunt & 10m Cable - 12-48 Vdc      It can be configured for Lead Acid or Lithium. I'm really pleased with it. I used it last year and it told me that my Lead Acid batteries weren't in good shape. (SOHealth)  was about 72%. When Kent told me about the SOK 206 LiFePO4 batteries about the size of T-125's with 206 AH, I sprang for two of those. Will Prowse has an evaluation of the metal cased ones on YouTube.  So far they have been working well. They and an electric 12v. heater for below 32 degree weather fit in my original battery box.    RonB

As an Amazon Associate Lazy Daze Owners' Group earns from qualifying purchases.
RonB (Bostick) living in San Diego
Original owner of "Bluebelle" a '99 TKB

Re: Questions on upgrades to 12v systems
Reply #5
Thank you Ron! This is the direction I'll go in for now -- thank you for the guidance! (this will help me with what I am doing now, and what I hope to do in the future).

I'm saving your post (and Rich's and Steve's posts), so that I can reference them when I approach the solar upgrade.

Thanks again as always,
Jason

Jason

2003 Rear Bath
"Razor Crest"
Our first RV, purchased from the original owner 01/2022

Re: Questions on upgrades to 12v systems
Reply #6
RonB

Wow, that was a mouthful of words and it looks like you covered all of Jason's concerns, thanks for that.

Regarding the Trik-L-Start vs Amp-L-Start option... I/we (Lazy Bones 2) and I decided to install the Amp-L-Start. According to the manufacturer's advertisement it can be used with AGM house batteries as well as Li. See following quote!

"The charging current is continuously adjusted to whatever amount is necessary to recharge and maintain your starting batteries - It can vary from 0 to 15 amps, depending on the battery's state of charge. AMP-L-START™ works with single- and dual- starting battery systems, and is compatible with all battery types - Gel-Cell, AGM, "Maintenance-Free" and conventional flooded-cell. It is also compatible with LiFePO4 "lithium" house batteries (Battle Born® and similar)."
Steve S.
Lazy Bones & Cedar
2004 30'IB (Island Bed)
Yesterday is History, Tomorrow is a Mystery
Live for the day!

Re: Questions on upgrades to 12v systems
Reply #7
not planning on adding solar for at least 2 years, but I am hoping these 3 currently planned upgrades would be OK when/if I do add solar: 1) upgrade to PD4645 (IF that’s the max I can do with the current wiring — I’ll get a 55 amp or “bigger” one if it’s safe), 2) set up something to keep chassis battery charged while on shore power (amp-L-start or  REPLACE the diode/isolator with that Victron Cyrix thing), 3) getting a real battery monitor.

Your Power Center should be fine as is with the exception of the converter, a PD4655LV will work without upgrading the wiring.
The Progressive Dynamics converters come with a new fuse board that needs to be installed (a PIA), it contains part of the converter's control circuitry.

If sticking to lead-acid batteries, the Trojan T105s are the best, they are an industrial battery supplier. I wouldn't waste money on AGMs, they are expensive and too easy to overcharge and destroy.
I agree with Ron on the Victron Cyrix, stick with the isolator and add a simple to install Trik-L-Start.
The isolator works fine with future lithium upgrades. In our LD, I never see any more than 30-amps passing through to our LD's lithium batteries, a very low charge level for lithium. A Trik-L-Start will work great as long as shore power is available. It will also work if you install solar in the future.

I like Victron battery monitors and have installed several of them, the wiring is modular and plugs together. They are available with or without Bluetooth and will work with lead-acid, AGM, or lithium batteries.

Upgrading to a compressor refrigerator is a major project requiring more batteries and a lot of solar panels if you ever plan on dry camping. Budget several thousand dollars for this project.
I installed a new Amish cooling unit in November and it is working fine in our recent 100+ temps. If a new propane Dometic refrigerator had been available, it would have been installed.
It was loads of fun to change the cooling unit with the refrigerator still inside the LD, not wanting to take the refrigerator outside for repairs.

Larry
Larry
2003 23.5' Front Lounge, since new.  Previously 1983 22' Front Lounge.
Tow vehicles  2020 Jeep Wrangler Rubicon, 2001 Jeep Cherokee
Photo Collection: Lazy Daze

Re: Questions on upgrades to 12v systems
Reply #8
Hi Lazy Bones Steve;  Yes the Trik-L-Start won't work with Lithium, and I forgot that the Amp-L-Start has an underneath jumper to select Li batteries or not. So for a new install with a probability of going LiF in the future, by all means get the Amp-L-Start.  The problem is with a 15 amp capability, that it wants to charge the chassis battery from the Lithium batteries while the engine is running.  LSL does offer a solution with a relay that disconnects the ground on the Amp-L-Start while the engine alternator is charging, thus disabling it until the engine is stopped.
    I disconnected my diode isolator and I think I should have left it there. So now it seems to me that the trickle charger would stop charging the chassis battery if it's voltage were higher than say 13 volts, so that shouldn't require a relay. I think I need to revisit that aspect before I proceed here. Mine isn't installed yet. I do have my original TRIK-L-Start connected and the voltage is about 14V just sitting there, but drops to 12.9 volts just after charging.  RonB
RonB (Bostick) living in San Diego
Original owner of "Bluebelle" a '99 TKB

Re: Questions on upgrades to 12v systems
Reply #9
If sticking to lead-acid batteries, the Trojan T105s are the best...

I like Victron battery monitors and have installed several of them, the wiring is modular and plugs together. They are available with or without Bluetooth and will work with lead-acid, AGM, or lithium batteries.

....I installed a new Amish cooling unit in November and it is working fine in our recent 100+ temps....

Larry

Thanks, Larry! I'll check around locally for the Trojans. I'm definitely not going with AGMs. (It's Florida, so there are multiple golf cart dealers in my area, maybe they can get them.)

I am highly motivated to just "recondition" my current fridge with the Amish cooling unit and Dinosaur boards -- for reliability. I'll watch some youtube videos to see if changing out the cooling unit is something I can handle -- then I'll have to recruit some extra hands.

It's still asthetically/structurally in great shape, and it keeps with my intent of maintaining the original look of our older rig as much as possible. Then I'll have to look again at your pictorial on updating the insulation and adding a baffle if needed.

Thanks again!
Jason
Jason

2003 Rear Bath
"Razor Crest"
Our first RV, purchased from the original owner 01/2022

Re: Questions on upgrades to 12v systems
Reply #10
The diode battery isolator you have is a good solution for upgrading to Lithium batteries, because the complete isolation prevents discharging the higher-voltage lithiums into your chassis battery - under all conditions. I am surprised your rig did not have any solar at that vintage, but adding that is the most worthwhile improvement you can make. Our rig has 200Ahr of lithium, the diode isolator, a PD4655, and 300W of solar with a Morningstar solar charge controller. About 90% of the time I have the converter turned off, turning it on only to run the generator after days of no sun.

Steve
2004 FL
2013 Honda Fit

Re: Questions on upgrades to 12v systems
Reply #11
Quote from Larry:   "The Progressive Dynamics converters come with a new fuse board that needs to be installed (a PIA), it contains part of the converter's control circuitry."

When I changed out my  Parallax converter for the PD4655 I considered changing out the DC fuse board but saw that, due to the very short LD wires it would be a major PIA. I checked with a Progressive tech and asked how important it was to have their board as opposed to continuing using the Parallax fuse board and he said it would be just fine to use the Parallax board which I did. My PD4655 is set up for charging my lithium battery bank and works just fine. There is only two AC and two DC wires to connect when installing the new converter, a very easy task.
Mike
2010 RB "Monty"  & currently: 2021 RB "Villa Verde"
2004 Born Free 26'
1998 Beaver Patriot 33'
1992 Barth Breakaway 28'
1982 Fleetwood Jamboree 23'
1982 Dolphin/Toyota 22'

Re: Questions on upgrades to 12v systems
Reply #12
When I changed out my  Parallax converter for the PD4655 I considered changing out the DC fuse board but saw that, due to the very short LD wires it would be a major PIA. I checked with a Progressive tech and asked how important it was to have their board as opposed to continuing using the Parallax fuse board and he said it would be just fine to use the Parallax board which I did. My PD4655 is set up for charging my lithium battery bank and works just fine.
Mike

You are correct, Progressive Dynamic's' website shows that it is part of the converter with an optional remote control/indicator fob for the Power Wizard. 
Some of PD's converters have the "Power Wizard" mounted on the fuse board, necessitating its replacement with a new board.

As you surmised, changing a fuse board can be a problematic and frustrating experience due to LD's practice of leaving little extra wire or a service loop. It is best to leave the fuse board alone unless absolutely necessary.
I hope Steve enjoys an extra amount of luxury in his retirement, based on the money LD saved on electrical wire.

Larry
Larry
2003 23.5' Front Lounge, since new.  Previously 1983 22' Front Lounge.
Tow vehicles  2020 Jeep Wrangler Rubicon, 2001 Jeep Cherokee
Photo Collection: Lazy Daze