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Water Pump and Water Tank
For a long time, we have noticed that the water pump doesn't supply any water when the water in the tank gets down to about 1/4 full.  It makes funny noises (thunk, thunk, thunk -ish) and might spurt a few drops here and there, at most.  We are level, so that isn't an issue.  As a result, we have simply gotten in the habit of making sure we have plenty of water over 1/4 full, when necessary. 

But why haul all the extra weight around?  And why join a LD forum if not to ask questions?  Has anyone experienced this?  Is there any solution, or is it just something we have to live with? 
Tom C.
2003 MB

Re: Water Pump and Water Tank
Reply #1
If that is your original pump it is likely time to replace it.  The LD factory has used different pumps over the years, some notoriously bad.  I nursed mine when it started acting up just like your pump, but it eventually failed, luckily while parked at home.  I called several places near me and they all talked about modifying the LD set up from what the factory originally did in 2007.  I became wary of modifications and splices so I called Vince at the factory and set an appointment for him to install a new pump and inspect my roof condition.  He gave me a clean bill of health in regards to the roof and expertly installed a new pump.  He remarked that my original pump (variable speed) was a bad design and I might have set a record in having it so long before replacement.


Gary
2007 30' TB

Re: Water Pump and Water Tank
Reply #2
I know that some of us actually carry a replacement water pump in the rig....
2013 31' Silver Twin Bed
Semi-retired 6/21....

Re: Water Pump and Water Tank
Reply #3
topcat, I have a 2003 TK; the original water pump was a Whisper King 2.0 gpm.  The current water pump (in my rig) is also a Whisper King; this was the spare pump. The old Whisper King was discontinued some time ago; the current suggested replacement is a 4008 (or a 4048; read the specs); that one is now my spare when the Whisper King fails. It is definitely advisable to carry a spare water pump.

The pump that Gary referred to is probably a Shurflo 5.7; it was, to say the least, "trouble-plagued". Check out the information at this link and consider replacing your water pump.

SHURFLO® Fresh Water Pumps
2003 TK has a new home

Re: Water Pump and Water Tank
Reply #4
TC,

By what means are you guaging your 1/4 full fresh water tank? Any chance that it is closer to empty than the guage leads you to believe?

Kent

By the way, we carry a spare too.
2015 27' RB "MissB.Haven"

Re: Water Pump and Water Tank
Reply #5
Hi Tom. The noise you report when low doesn't sound like I would expect. I wonder if something could be floating around in your tank, and bumping up against the outlet, in the tank, going to the pump. I agree with Kent that if you are relying on the standard gauges, they are really un-reliable.
   When you can't get anymore water from the pump, does a quarter of the tank still come out of the drain?  I'm not familiar with your floorplan. Can you look at the tank near the tank outlet to the pump?  RonB
RonB (Bostick) living in San Diego
Original owner of "Bluebelle" a '99 TKB

Re: Water Pump and Water Tank
Reply #6
I'm measuring the water level by peering in with a flashlight, so the level is accurate.

That said, my pump is original which makes it 15+ years old.  I can't read it precisely, but it definitely says both WhisperKing and ShurFlo.  Whether it is near dead or not, getting a replacement to have on hand sounds like the thing to do, so my wife will call LD (I can't hear on the phone) and make sure we get the right model.  It is very accessible on the MB and replacing it looks like a breeze. 

Thanks everyone, for the quick and sensible responses!
Tom C.
2003 MB

Re: Water Pump and Water Tank
Reply #7

The Whisper King is obsolete and is not available anymore.
Older LDs were equipped with fixtures that used a 2.0 GPM pump, the replacement is the Shurflo Revolution 4028.
Amazon.com: SHURFLO (4028-100-E54 12V 2.3 GPM Water Pump: Automotive

Later model LDs need a bigger, 3.0 GPM pump, the common replacement for the 2003 and later LDs is the Shurflo Revolution 4008.
Amazon.com: SHURFLO 4008-101-E65 3.0 Revolution Water Pump: Automotive

Larry

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Larry
2003 23.5' Front Lounge, since new.  Previously 1983 22' Front Lounge.
Tow vehicles  2020 Jeep Wrangler Rubicon, 2001 Jeep Cherokee
Photo Collection: Lazy Daze

Re: Water Pump and Water Tank
Reply #8
Hmmm.  Just a thought - on my MB, the tank outlet is at floor level.  From there, the hose rises to the strainer, about 14" up or so.  From the strainer, the line drops down to the pump.

This means the pump is pulling the water over a rise, and the amount of rise increases as the tank level drops.  If you had a crack or a leaking connection at or near the strainer with a setup like mine, that part of the line is not under pressure, so water leakage might not happen, but under a vacuum to pull water up from the tank, perhaps air might be getting into the line?  Air in these pumps can cause a lot of noise.

Caution - this is nothing more than an unsupported idea.

Ken F in WY
'08 MB

Re: Water Pump and Water Tank
Reply #9
Gary, it looks like I may have the record, then.  I still have the original pump in my '06 30' TB.  What pump did Vince replace yours with?  The Revolution 4008?

thx,

Mike S.
'06 30' TB Anniversary Edition

Re: Water Pump and Water Tank
Reply #10
Larry - Thanks for the links.  I've ordered a replacement / backup.

Ken - I checked.  The line from the tank to the pump is straight out of the bottom to the pump with no rise.  So it really is funny that the pump acts up the way it does, but still works fine if there is enough water in the tank.  Given the age of the pump, I'll probably go ahead and replace it when the new one arrives. It will be interesting to see if it behaves differently.

Mike - mine is still "working" after 15 years.  We're just about to head out for a couple days in the wilderness.  We'll see if it holds up for two more days!
Tom C.
2003 MB

Re: Water Pump and Water Tank
Reply #11
Mike S,

Yes, I believe it was the 4008.  I recall Vince saying that it was the current pump that they are using...………..

Gary
2007 30' TB

Re: Water Pump and Water Tank
Reply #12
Ken, I checked out those strainers when we thought we might have to replace our pump.  Surflow discourages them - I think they were useful for the older pumps but not required at all for the new pumps.

Tom, you can do all sorts of playing - like disconnect the tubing from your tank to your existing pump and connect it to your new pump and confirm the new pump works to the bottom of the tank (using a pipe from the pump outlet to a bucket or sink (or holding the pump over a bucket or sink - outlet pointed down).

If you do not have flexible hoses (eg have the old grey pipes) this is the time to put those in at least where you are touching. Shurflo sells a set - the difference between these and what you can get at the hardware store is the internal diameter is larger (more flow with less pressure). A little higher cost but the higher internal diameter was worth it for me (it didn't make the pump quieter for us).

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Jane & Scott
Currently have a 1989 TK  LD we did a lot of upgrades on.
Bigfoot 25RQ Twin on order with early summer 2024 ETA

Our smartphone autocorrects into very poor English.
 We disclaim the illusion of ignorance this creates as we have enough ignorance we rightly claim.

Re: Water Pump and Water Tank
Reply #13
For a long time, we have noticed that the water pump doesn't supply any water when the water in the tank gets down to about 1/4 full.  It makes funny noises (thunk, thunk, thunk -ish) and might spurt a few drops here and there, at most.  We are level, so that isn't an issue.

In general, as long as there is no air in the intake, the pump should not care what the tank water level is. I.e., you probably have air leaking in. Check the exit fitting-to-tank connection, tubing connections, and if you have an older rig with grey polybutylene tubing and fittings, they are highly suspect - look for cracks in the fittings.

Steve
2004 FL
2013 Honda Fit

Re: Water Pump and Water Tank
Reply #14
Steve,

I was thinking that with more water in the tank there would be more pressure and with less water that be less pressure going into the pump. Not a lot of pressure difference but maybe with a failing pump enough to make a difference.
But I was taking a guess with this.

If air was being sucked in at low water tank level, would it not be also sucked in with high tank level?

Tom, a good idea to check for leaks while you are mucking with things. I like to do the touch with fingers method checking for tiny bits of water but others have said they put paper towels down and then come back later looking for evidence water got on it.

We had hard water crystals in our pump (from hard tap water - common in AZ and many western states). That caused a low flow (compared to using city water hookup) at all times - no matter how much water was in the tank. Cleaning the pump brought it back to great working order.

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Jane & Scott
Currently have a 1989 TK  LD we did a lot of upgrades on.
Bigfoot 25RQ Twin on order with early summer 2024 ETA

Our smartphone autocorrects into very poor English.
 We disclaim the illusion of ignorance this creates as we have enough ignorance we rightly claim.

Re: Water Pump and Water Tank
Reply #15
"...with more water in the tank there would be more pressure and with less water that be less pressure..."

It is the pump itself that provides the pressure, from suction side to output, everything prior is gravity feed.  ;)
Steve S.
Lazy Bones & Cedar
2004 30'IB (Island Bed)
Yesterday is History, Tomorrow is a Mystery
Live for the day!

Re: Water Pump and Water Tank
Reply #16
A weak pump might have trouble priming, but once primed, only leak down due to air intrusion should kill the prime. Where air leaks in is likely to allow water out, too.

Steve
2004 FL
2013 Honda Fit

Re: Water Pump and Water Tank
Reply #17
Hi.  The pressure at the pump inlet rises about .44 psi. per foot of water in the tank. A defective inlet valve might let the pump appear to be OK, until the level got lower.  The reported noise makes me think that the output valve isn't opening, and the backflow preventer valve IS working properly. Water isn't compressible, hence the banging. A new pump sounds like the cure for this.
     My first showers in the new motorhome  led me to get a different shower head, with smaller holes, to help my original WhisperKing keep up the pressure with a slower flow rate. That pump is still working. The shower head uses less water per minute than the shower head that came from LD. When needed I'll probably get the ShurFlo 4048.   RonB
RonB (Bostick) living in San Diego
Original owner of "Bluebelle" a '99 TKB

Re: Water Pump and Water Tank
Reply #18
The new pump hasn't arrived, but when it does, I'll check all the fittings and hoses when installing and report the results.  It may be a while before I respond, since we have a trip planned and I'm not sure when the pump will arrive.  Thanks to everyone for all the suggestions.
Tom C.
2003 MB

Re: Water Pump and Water Tank
Reply #19
My tank has five gallons of water in it when the pump starts sucking air so I figure that's my reserve water. I can drain five gallons into a container after I'm empty at the pump.
Discuss anything with anyone and disagree agreeably. Always be polite and respectful.

Re: Water Pump and Water Tank
Reply #20
Reporting back after installing a new pump (Shurflo 4008) in my 2003 MB, replacing the original, 15 year old pump.

First, I checked the old strainer, fittings and hoses.  They all looked shipshape and after much dithering, I decided not to replace them.  The new pump has the same footprint as the old, but the in- and out- takes are just about an inch higher than on the old pump.  As a result, I had to reposition the pump so the strainer was clear of the sink trap.  This wasn't a big deal since there was a fair amount of room to work with.  I'd rate the degree of difficulty for the pump replacement about 5 on a scale of 10.  It would have been more like a 3 if it were easier to reach into the cabinet.

The results:
- The new pump is much, much quieter.  This hints that maybe a bearing was going bad in the old pump.
- The pump simply needs the water tank filled enough to cover the fitting from the tank to the pump.  Sawyer says 5 gallons, and that seems about right. The intake on the new pump is much higher than that, but the water in the tank does NOT need to be that high!
- And it is still a mystery as to exactly why the old pump would not pump when the tank got down to 1/4 full, since all the fittings, strainer, etc. are OK and everything works fine with the new pump.

Thanks again to all who responded.  I feel a lot better having replaced the pump and NOT encountered additional issues (something that always happens on my home improvement projects!).
Tom C.
2003 MB

 
Re: Water Pump and Water Tank
Reply #21
I will probably instal the water pump I have been carrying around for 3 years tomorrow.  I guess I need to drain the water heater and water tank to avoid to much spilled water? 

I put new rubber diaphragm things in almost 4 years ago when I noticed a small leak.  Those parts were over $30.    I paid around $60 for the whole pump.  I don’t know if parts are still available for the current one, which likely is the original from 2003.  I figure if it is likely that old it may be worth the small extra cost to replace the whole thing.                                                              
Jay Carlson
2003  LD RB
2005 Bigfoot 40MH35LX
rvingjaygwynne.wordpress.com

Re: Water Pump and Water Tank
Reply #22
Reminds me of a problem I had with my 1996 Dodge van fuel pump.  Worked fine until gas tank dropped to something below a half tanks.  Then backfired a lot.  It may have been destroyed by time I got to first gas 30 miles away.  I did not figure our that keeping over half a tank of gas would help till later.  Anyway by time I got home 200 miles I needed an expensive intake manifold gasket replacement. 

I don’t know how much water might be left when my pump can no longer move it.  Less than the 5 gallons that makes the display go from 1/3 to empty.  I tested that once and was able to dump 5 gallons from the water tank right at the point the monitor switched to “empty”
Jay Carlson
2003  LD RB
2005 Bigfoot 40MH35LX
rvingjaygwynne.wordpress.com

Re: Water Pump and Water Tank
Reply #23
Jay, you'll definitely need to empty everything or you'll have a mess.  I was hoping I wouldn't need to drain the hw, but the tank is too high relative to the pump (at least on our MB), so it has to be drained.

Tom C.
2003 MB

Re: Water Pump and Water Tank
Reply #24
I will probably instal the water pump I have been carrying around for 3 years tomorrow.  I guess I need to drain the water heater and water tank to avoid to much spilled water? 

No reason to drain water you can use Hose Pinch Off Pliers

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2014 Twin King